Local Manufacturing – it’s in our DNA

Local Manufacturing – it’s in our DNA

Local manufacturing is an integral part of Solidteknics’ mission, and has always been a non-negotiable for us. Whilst high labor costs in Australia and the USA make it significantly more expensive to manufacture locally, our mission is far bigger and more important than just turning a profit. 

Here are just some of the reasons why we choose to keep our manufacturing in the USA.

Creating jobs for locals

It gives us a great sense of pride and purpose that we’re helping keep Australians and Americans employed in skilled and fairly-paid jobs. Not only through direct employment, but indirectly by sourcing local materials where possible, and using local services including print, design and packaging. As our business grows, new jobs are created. This is more important than ever, with many people finding themselves suddenly unemployed due to Covid-19.

It’s all about the innovation and quality

At Solidteknics USA, we only develop and manufacture products that we believe are the best of their kind in the world - not only in performance, but in health, sustainability, and durability - all while remaining competitive in price. That’s a pretty high bar to set for local manufacturing, but the only way to compete with the tide of low cost imports. Working closely with our manufacturing team means we can ensure every product that goes out the door and into our customers’ hands, meets this standard. 

Better for the planet

We believe in an ethical and environmentally conscious approach to manufacturing and consumption. Opting to manufacture locally helps us keep our carbon footprint low. Our products are also sustainable - built to last and be passed down through generations, saving literally millions of disposable pans from piling up in landfills.

Customer support

Our highly skilled team is based locally, enabling us to offer efficient, expert and personalised service to our customers. We’re not only renowned for our world class cookware, but also our world-class customer care!

All of this, whilst keeping our pricing fair and competitive 

Our products are an investment. They’re competitive with many imported brands, but streaks ahead in terms of durability, health and performance. Cheap, synthetic-coated pans may be lighter on your wallet at checkout, but they have huge long-term health and environmental costs. 

Buy well, and you’ll only ever have to buy once. A one-time investment in a piece of cookware that’s locally made and will last generations, is the best value of all. 

The pandemic has put a spotlight on the importance of local manufacturing. As one of the few remaining production cookware companies made in the USA, it has been inspiring to see Americans voting with their wallets by supporting locals. We hope more businesses will join us in reviving America’s manufacturing sector through world-leading innovation, to build long term, positive change for a sustainable, self-sufficient country. 

Thank you for supporting our vision for a healthy and sustainable cookware future!

Emerging from cookware Dark Waters

Time to get serious ...

... if you say you support USA manufacturing, health and sustainability, you need to know the truth behind the slick cookware you're considering. These are Dark Waters indeed.

From expensive celebrity pans with synthetic nonstick coatings to cheap supermarket disposables, it's a minefield for anyone who believes the marketing pitches from importers and big polluting corporates.

Industry insiders have known about it for years, but still a lot of the public doesn't know how toxic these chemicals are. They are still cooking their food with them in most homes in the Western world.....and DuPont and their many competitors are still allowed to produce and sell them. Hard to believe, unless you know this is similar to the cigarette industry. It is well known these products damage health, but they are still sanctioned by the authorities. There’s just too much money involved.

We are so grateful this toxic industry is finally getting the Hollywood star treatment, with the newly launched movie ‘Dark Waters’, starring Mark Ruffalo and Anne Hathaway. After a decade of warnings from scientists, this might be the only way to get the message out to most of the public.


We hope this will be the beginning of a movement against the ‘polluters for profit’. They won’t change anything while there’s still so much revenue involved, so the only way is for informed consumers to vote with their wallets for ONLY healthy and sustainable local cookware.


But what to do, if you want non-stick, and non-toxic?

Iron cookware has been non-stick and non-toxic since the dawn of the iron age, over 3000 years ago when hand wrought iron became the stnadard. Around cheaper cast iron became more popular. Everyone just knew these pans became naturally non-stick from oils and fats, until the nonstick marketing machine came along and made most folks were encouraged to forget for 2 generations.

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It’s the dawn of a new iron cookware age …

Hand wrought iron was rough and expensive in the end, and cast iron was heavy and rough, unless it was machined (and they were susceptible to cracking). Then an engineering development company patented a new method of making machine-wrought iron pans in 2015, which soon became widely acclaimed by chefs and experts for their new levels of performance.

Here is our complete non-toxic non-stick solution, on lighter iron pans patented by real mechanical engineers who cook, and made in the USA from clean US iron: EXCLUSIVE TO KICKSTARTER

https://www.kickstarter.com/projects/solidteknicsusa/yes-to-light-usa-iron-no-to-toxic-disposable-nonstick-pans?ref=bhmcqr

The next big game-changer in iron cookware: Quenchedseasoning


A world-first, Quenched™ seasoning involves heating each pan to a precise high temperature, then quickly dunking it in a chilled tank of one of the best oils for seasoning: rice bran oil. The end result is healthy oil instantly transformed (all over the pan) into a strong black layer of hard, inert, non-toxic, seasoning. This seals the whole pan from corrosion, and eliminates the necessity for further oven seasoning. You can do more stove top pre-seasoning, if you like, but the Quenched™ pan is ready to cook! 


What is the engineering behind all the available cookware options?

Here’s our original blog post, written by our mechanical engineer and founder, Mark Henry: https://www.solidteknics.com/blog/dont-believe-us-about-dangers-of-nonstick-pans-weve-got-something-to-sell-believe-the-unsponsored-scientists

Before the movie Dark Waters was the documentary The Devil We Know

Before the Hollywood treatment of the subject arrives on the big screen as ‘Dark Waters’ in late November (dramatized, for sure, but expected to be excellent), here's the hard-hitting 2018 documentary that helped raise the public's awareness of the scandal:

200 SCIENTISTS WARN ABOUT DANGERS OF SYNTHETIC NONSTICK PANS

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200 SCIENTISTS WARN ABOUT DANGERS OF SYNTHETIC NONSTICK PANS AND OTHER COATED PRODUCTS IN HISTORIC 'MADRID STATEMENT'

The warnings have been around for at least 10 years, growing in intensity in Europe and the USA in recent years, and given their most impactful voice yet in the 2015 'Madrid Statement'. This was a document published in the journal Environmental Health Perspectives and signed by over 200 scientists from 38 countries: http://ehp.niehs.nih.gov/1509934/

The Huffington Post had this to say on May 1 in summary of the health risks associated with PFASs: 'The Madrid Statement cites data that links exposures to PFASs with certain cancers, delayed puberty, decreased fertility, reduced immune response in children and elevated cholesterol, among other health problems. A Danish study published in April adds to the concerns, linking blood levels of PFASs, including the new short-chain versions, with up to a sixteenfold increase in the risk of miscarriage.' (http://www.huffingtonpost.com/2015/05/01/madrid-statement-dupont-chemicals_n_7191496.html

The Madrid Statement warnings are similar to those in other recent studies in terms of the science. But notable this time are the much clearer recommendations for concrete action. 

After a long list of the reasons for their concerns with PFASs, here's part of what the Madrid Statement recommended:

"Purchasing organizations, retailers, and individual consumers:

Whenever possible, avoid products containing, or manufactured using, PFASs. These include many products that are stain-resistant, waterproof, or nonstick.

Question the use of such fluorinated “performance” chemicals added to consumer products."

American cooks have been rapidly switching back to seasoned cast iron in recent years for it's healthy nonstick properties (eg. http://articles.latimes.com/2012/nov/24/food/la-fo-cast-iron-20121124), and rising sales of cast iron in Australia indicate the start of the same health trend there.

After living in the USA for 7 years and seeing first-hand this big shift in cookware habits, then France for 5 years, Australian engineer Mark Henry (founder of Furi knives) believed he could improve on traditonal American cast iron and French steel pans, and manufacture them competitively in Australia. In late 2014 his company Solidteknics launched their Australian-made AUSfonte cast iron cookware, and in late 2015 their AUS-ION seamless wrought iron pans, to broad acclaim among chefs and experts, and rapid sales success in Australia and the USA.

Mark Henry said, 'We are very proud to be a part of this revolution in healthier cooking habits. There has been so much emphasis on improving the quality of food being cooked in Australia in recent years, and now we see cooks becoming much more aware of the health benefits, or dangers, of the cookware they are putting all that healthy food into. Seasoned iron might not be quite as nonstick as the synthetic coatings, but when it is well-seasoned it is close, and it is all-natural, non-toxic, and forever renewable. It just gets better with more cooking, and lasts for centuries, with a little care......not disposable every few years like the synthetic nonsticks.....so it is also more sustainable, and that is something we care deeply about. We are immensely proud to be the only production cookware made in Australia, and exporting our new expertise around the world.'

FOR HEALTH AND SUSTAINABILITY, AT SOLIDTEKNICS WE BELIEVE THERE AREN'T MANY GOOD CHOICES IN COOKWARE. WHAT TO DO?

When it comes to cookware, what are the alternatives to toxic disposable synthetic nonstick pans if you demand non-toxic and sustainable cookware, and still want nonstick cooking performance?

1. Synthetic-coated nonstick pans should simply never be considered. Toxic (in production and cooking), non-recyclable, and disposable with very short-lifespan.

2. Ceramic-coatings or titanium reinforced nonstick may not be as toxic, but they are disposable, with a very short effective life.

3. Enamel-coated (actually vitreous glass) cast iron, from reputable manufacturers, is entirely inert and safe. Particularly good for slow cooking of acidic sauce-based foods, though can be very sticky for frying, particularly after some surface scuffing wear. Overall durability can be good, for the best brands, though eventually chips will allow rust to penetrate.

4. Solid glass and ceramic/stoneware from the best manufacturers can be excellent inert vessels for slow cooking in the oven, though very inefficient at heat transfer and susceptible to thermal shock cracking for stove-top cooking. Most are eventually dropped!

5. Bare cast iron is one of the best for combination of healthy and sustainable low-stick cooking. They have no real heat limits so are ideal for high heat searing of meats. They can last for centuries (though cracking from impact/thermal shock can occur), and the natural seasoning you build yourself can last just as long, with a little care. Traditional brands with short stubby handles can be very hot to handle (modern long, vented handles are best), and beware of the potential for heavy metals being cast in with the scrap used in cheap cast iron cookware from dubious sources. Their relatively heavy weight can be a problem for anyone lacking strength.

6. Bare steel and wrought iron cooks and seasons like cast iron, with all the same health benefits, but at around half the weight. Most are made with welded or riveted handles, though the best French/American brands can still be quite durable. Thick-based French steel pans heat evenly and have enough thermal inertia for perfect searing of big steaks without cooling. Thinner, cheaper imports heat unevenly and can warp under high heat, particularly with induction. Australian-made AUS-ION pans are formed from one seamless sheet of wrought iron, so are far more durable and hygienic than traditional riveted pans, and their vented handles reduce heat transfer up the handle. Thick and highly conductive, they are loved by top chefs and serious home cooks who seek the ultimate combination of cooking performance, healthy non-toxic natural nonstick, and sustainable multi-generation durability.

7. Regular stainless steel (common, clad with aluminium layers) can be good for boiling/simmering and acidic sauces (which attack seasoned iron), though quite sticky for frying if conditions aren’t right. The best brands are sturdy enough to last decades, though the rivets/screws/welds will not last forever. Be aware of the leaching of Nickel, a heavy metal of concern in Europe, in Nickel-based stainless steels (almost all of them, like 18/8 or 18/10). Ask for uncoated Nickel-free stainless steel, preferably in one solid indestructible piece of highly conductive ferritic (non-Nickel) stainless steel. There is only one brand with all those benefits…..

8. Exceptional solid seamless 1-piece wrought ferritic (non-Nickel) stainless steel: Patented by Australian engineers, and made in Sydney and Chicago, Solidteknics’ nöni cookware is non-toxic, more highly conductive (faster, more even heating) than regular stainless/aluminium clad/ply, and is wrought in one solid piece with the handle for multi-generation durability.

Because synthetic-coated pans have been dominant for two generations, Australian cooks have largely forgotten the natural nonstick properties of seasoned bare iron cookware. This is not enamelled cast iron, but real bare cast iron, steel, or wrought iron, on which you build up a natural nonstick layer through 'seasoning' with oil and heat, intentionally, or with lots of cooking. There's lots of ways to build your own seasoning, and here's how we do it: www.solidteknics.com/ironcare

FURTHER READING: Independent resources: